Manufacturing Facilities Where Need Meets Productivity

Precision and Care in Every Step,Crafting Medicine to Heal and Mend

Theon Pharmaceutical ltd. has a well-planned infrastructure with dedicated and segregated blocks for General, Pencillins (ß-lactam) lock in form of oral dosages – tablets, capsules & Dry Syrups augmented by world class facility for Carbepenems and Cephalosporins for Dry Powder Injectables.

Production Block A

General Oral Solid Dosage forms– Tablets & Capsules

Installed with a state-of-the-art Fully Automatic Capsule filling machine with in-line equipment such as a Polishing Machine, MCS, ECS, and metal Detector, our manufacturing unit leverages the best to deliver the best! All our Tablet compression machines are from Cadmach including the latest model C-300 and we have compression machines compatible for Bi-layered tablets. The unit has nine packaging lines consisting of 3 blister lines, 3 Alu-Alu lines of Elmach & Rapid Pack, 2 Strip packing lines of Satellite Engineers, and 1 Sachet Filling machine of Wraptech. With the Fully automated 48-inch and 60-inch coating pan of Saral Pharma Equipments Ltd., our judicious selection and orientation of equipment and machinery are capable of offering an exhaustive range of oral solid dosage forms i.e. tablets (of any shape, size, and type) and filled Hard Gelatin capsules (of various size).

Production Block B

ß-lactam Products (penicillins) in Tablets & Capsules Dosage Form

Especially designed for critical RH products with cold storage rooms specially dedicated for storing and dispensing of Potassium Clavulanate, critical environmental condition is maintained in tablet manufacturing section. AHU’s operational conditions are always maintained to handle season variability. Capsules filling section is configured with equipments like high capacity compactor, blenders (double cone and octagonal) & fully automatic AF-40 T & AF-90 T capsule filling machines.
Production Block C

Cephalosporins in Oral Solid Dosage & Dry Syrups

Cephalosporins in oral solid dosage & dry syrups. Tablet manufacturing section with double cone blender, oven drier, 38 & 27 Stn Cadmach Compression M/c, 48″ auto coater and stirrer constitute the array of equipments to produce coated and uncoated tablets. Packing section is configured with two packing lines supported by Hi-speed Rapid Pack Alu-Alu and satellite strip packing machine. Versatile high speed dry syrup line consists of bottle de-cartoning system, vacuumised bottle cleaning machine, high speed powder 24 funnel head bottle filling machine, 6 head plastic screw capping machine and induction sealing machine. We have change parts to fill and pack the dry syrups in HDPE (30 ml and 60 ml) and glass bottles sticker labeling machine with online ink jet printer machine offers aesthetic packing.
Production Block D

Dry Powder Injectables/Cephalosporins

Dry Powder Injectable Block is designed as per the International Standards covering entire range of Cephalosporins, Carbapenems, Penicillins including Pot. Clavulanate combinations along with automatic vial washing, sterilizing & depyrogenating (Tunnel Systems), filling, stoppering, sealing, sticker labeling with auto cartoner. All the machines are maintained under Grade A/Class 100 Area, supported by ” Restricted Access Barrier System” (RABS). All critical operations are monitored through online CCTV & touch free equipments. Facility is equipped with EU-14 Grade HEPA Filters with 99.999% efficiency and WFI with latest technologies & controls to meet USP/IP/ BP/EP/JP Grade of PW/WFI.

Capacities

Tablets

2000 million/annum

Capsules

1000 million/annum

Dry Syrups

50 million/annum

Dry Powder Injectables

100 million/annum