As the global demand for pharmaceutical products continues to rise, tablet manufacturing remains one of the most essential and commonly used methods of drug delivery. Tablets are widely preferred due to their convenience, ease of use, and cost-effectiveness in the healthcare sector. They can treat various medical conditions, ranging from common illnesses to chronic diseases.
In India, Theon Pharmaceuticals stands out as a leading tablet manufacturer with a proven track record of producing high-quality tablets for both domestic and international markets. With cutting-edge infrastructure, stringent quality control processes, and an unwavering commitment to innovation, Theon Pharma is at the forefront of pharmaceutical tablet manufacturing company in India.
Tablets represent the most common form of oral medication globally. They are solid doses of medication intended for ingestion and absorption through the digestive system. Tablets can be designed to release the medication immediately or in a controlled manner over time, depending on the therapeutic need. This makes them highly versatile and effective for treating a wide range of conditions.
There are several reasons why tablets remain the go-to choice for pharmaceutical companies and healthcare providers alike:
At Theon Pharmaceuticals, the tablet manufacturing process is built on precision, safety, and compliance with global standards. Each step in the process is carefully monitored to ensure that the final product meets stringent quality requirements.
Here’s a glimpse into the different stages of tablet manufacturing at Theon Pharma:
1. Formulation Development
The first step in the tablet manufacturing process is the formulation development. This involves selecting the right combination of active pharmaceutical ingredients (APIs) and excipients (inactive substances) to ensure that the medication works as intended. Theon Pharma’s highly skilled research and development (R&D) team uses cutting-edge technology and industry knowledge to develop formulations that are both effective and stable.
2. Granulation
In the granulation process, the powdered ingredients are combined to form granules. This is done to improve the flow and compressibility of the powders, making them easier to mold into tablets. At Theon Pharma, both wet and dry granulation methods are used, depending on the properties of the ingredients and the desired characteristics of the final tablet.
3. Tablet Compression
Once the granules are prepared, they are compressed into tablets using high-precision tablet press machines. Theon Pharma’s state-of-the-art facilities feature advanced compression technology that ensures consistent tablet size, shape, and hardness across large production batches.
4. Coating (Optional)
Many tablets undergo a coating process to improve their appearance, mask unpleasant tastes, or protect the active ingredients from environmental factors like light and moisture. Theon Pharma uses a range of coating materials, from sugar coatings to film coatings, to enhance the functionality and appeal of the tablets.
5. Quality Control and Testing
At every stage of the manufacturing process, Theon Pharma’s dedicated quality control (QC) team conducts rigorous testing to ensure that the tablets meet the required standards for purity, potency, and safety. This includes testing for weight uniformity, dissolution rate, and active ingredient concentration. All testing is carried out in compliance with Good Manufacturing Practices (GMP) and ISO 9001:2015 standards.
6. Packaging and Distribution
Once the tablets pass all quality checks, they are packaged in blister packs, bottles, or other appropriate packaging materials to ensure they remain stable and effective during storage and transport. Theon Pharma’s packaging process is designed to prevent contamination and ensure the product’s integrity, whether it is destined for domestic distribution or export to international markets.
Theon Pharmaceuticals has built a reputation as a trusted pharma tablet manufacturer in India by consistently delivering high-quality products and services. Here’s why Theon Pharma should be your go-to partner for tablet manufacturing:
The most common types of tablets manufactured are immediate-release tablets, which release the active ingredient quickly after ingestion. These are used for a wide range of therapeutic areas, including pain relief, infection treatment, and chronic disease management.
Theon Pharma has a rigorous quality control system in place that tests every batch of tablets for purity, potency, and safety. The company’s facilities comply with GMP and ISO standards, ensuring that all products meet or exceed regulatory requirements.
Yes, Theon Pharma offers custom formulation and manufacturing services, allowing clients to develop tablets that meet their specific needs, whether it’s for a unique dosage, release profile, or therapeutic application.
Theon Pharma holds WHO-GMP and ISO 9001:2015 certifications, ensuring that its manufacturing processes comply with global standards for quality and safety.
The production time for a batch of tablets depends on the complexity of the formulation and the scale of production. However, Theon Pharma’s advanced facilities and streamlined processes ensure efficient production timelines, allowing for timely delivery of products.